Bonfiglioli engine manufacturing factory in My Phuoc 3 Industrial Park, Binh Duong

Bonfiglioli Vietnam, a subsidiary of the global leader in industrial drive systems, produces high-precision gearboxes and transmission solutions for various industries. The facility faced several challenges typical of large-scale manufacturing operations:

1. High Temperatures:

   • The heat generated by heavy machinery and continuous operations created a stifling work environment, particularly during summer.

2. Poor Air Circulation:

   • The large, enclosed factory space suffered from stagnant air, leading to discomfort and reduced productivity among workers.

3. Rising Energy Costs:

   • Traditional cooling solutions, including air conditioning and small industrial fans, were inefficient and expensive to operate on such a scale.

Recognizing the need for a sustainable and effective cooling solution, Bonfiglioli decided to implement HVLS (High Volume Low Speed) fans.

Proposed Solution

The Powerfoil 8 from Big Ass Fans was selected as the ideal solution due to its reputation for exceptional performance, durability, and energy efficiency.

Key Features of Powerfoil 8:

• Massive Airflow:

  • With a blade span of up to 7.3 meters, Powerfoil 8 provides consistent and widespread cooling across large spaces.

• Energy Efficiency:

  • Designed with advanced EC motors, the fan consumes significantly less energy than conventional cooling systems.

• Durability:

  • Built with corrosion-resistant materials to withstand the demands of industrial environments.

• Quiet Operation:

  • Operates at minimal noise levels, ensuring an undisturbed workspace.

Locally Manufactured Gearboxes:

• The Powerfoil 8 gearboxes were custom-produced by Bonfiglioli at their Vietnam facility. This collaboration ensured premium quality and demonstrated the strength of local manufacturing capabilities.

Installation Process

The installation process was meticulously planned and executed to align with Bonfiglioli’s operational schedule.

1. Site Assessment:

   • Engineers conducted a thorough assessment of the factory layout, roof structure, and power supply to identify optimal fan placement.

2. Design and Planning:

   • A detailed installation plan was created, specifying the locations and height adjustments to maximize airflow without disrupting production activities.

3. Execution:

   • The fans were installed during a scheduled downtime to avoid interfering with ongoing operations.
   • Certified technicians ensured secure mounting, proper balancing, and precise wiring of the fans.

4. Testing and Optimization:

   • Post-installation, the fans underwent rigorous testing to ensure they operated at peak efficiency with minimal noise.

Results After Installation

The installation of Powerfoil 8 fans transformed the working environment at Bonfiglioli Vietnam:

1. Enhanced Workplace Comfort:

   • Air circulation improved dramatically, reducing the indoor temperature by 4–6°C and eliminating stagnant air zones.
   • Workers reported feeling more comfortable, leading to higher morale and productivity.

2. Energy Cost Savings:

   • The energy-efficient design of Powerfoil 8 led to a significant reduction in cooling costs, saving up to 30% compared to traditional systems.

3. Improved Operational Efficiency:

   • The fans required minimal maintenance, ensuring consistent and reliable performance without disrupting factory operations.

4. Showcase of Local Excellence:

   • The integration of locally manufactured gearboxes emphasized the high-quality capabilities of Bonfiglioli Vietnam, reinforcing their commitment to innovation and collaboration.