DRÄXLMAIER Automotive Factory in Tam Thang Industrial Park, Quang Nam

The DRÄXLMAIER Automotive factory in Tam Thang specializes in producing premium automotive components for global markets. With a vast production floor, the facility faced several environmental and operational challenges:

1. High Temperatures:

   • The heat generated by manufacturing equipment and large-scale production activities caused discomfort among workers, leading to reduced productivity.

2. Poor Air Circulation:

   • Stagnant air in the expansive factory space resulted in uneven temperature distribution and a stuffy working environment.

3. Rising Energy Costs:

   • Traditional cooling systems, such as air conditioners and small industrial fans, were costly to operate and insufficient to meet the factory’s cooling needs.

To address these issues, DRÄXLMAIER sought a modern solution that would improve airflow, enhance worker comfort, and lower operational costs.

Proposed Solution

After conducting a thorough site assessment, the installation team recommended the Powerfoil 8 industrial ceiling fan from Big Ass Fans, renowned for its reliability and high performance in large industrial spaces.

Why Powerfoil 8?

• Exceptional Airflow:

  • With a diameter of up to 7.3 meters, Powerfoil 8 delivers a steady and wide-reaching airflow, ensuring uniform cooling across the entire facility.

• Energy Efficiency:

  • Equipped with an industrial-grade motor and advanced design, the fan consumes less energy compared to conventional cooling methods.

• Durability:

  • Built with corrosion-resistant materials, Powerfoil 8 is designed to withstand the demanding conditions of automotive manufacturing.

• Quiet Operation:

  • Despite its size and power, the fan operates quietly, minimizing noise in the workplace.

Installation Process

The installation process was meticulously planned to ensure minimal disruption to factory operations.

1. Site Assessment:

   • Engineers analyzed the factory layout, roof structure, and power supply to determine the optimal placement for maximum airflow coverage.

2. Design and Planning:

   • A detailed plan was created, including the positioning of fans at strategic locations to eliminate stagnant air zones.
   • Safety protocols were established to ensure compliance with industrial standards.

3. Execution:

   • The fans were installed during scheduled downtime to avoid interfering with production schedules.
   • Technicians used specialized equipment to mount the fans securely, ensuring stability and proper alignment.

4. Testing and Optimization:

   • After installation, the fans underwent rigorous testing to verify airflow performance, energy efficiency, and noise levels.

Results After Installation

The installation of Powerfoil 8 fans brought significant improvements to the factory:

1. Improved Working Environment:

   • The consistent airflow reduced the indoor temperature by 4–6°C, creating a cooler and more comfortable workspace.
   • Enhanced ventilation improved air quality, reducing the buildup of fumes and dust.

2. Increased Productivity:

   • Workers reported greater comfort, leading to better focus and higher output.

3. Energy Savings:

   • The facility achieved a 30% reduction in cooling costs by replacing energy-intensive cooling systems with the efficient HVLS fans.

4. Durability and Reliability:

   • The robust design of Powerfoil 8 ensured uninterrupted performance with minimal maintenance.

Conclusion

The installation of Powerfoil 8 fans at the DRÄXLMAIER Automotive factory in Tam Thang Industrial Park is a testament to how advanced cooling solutions can address operational challenges in large industrial facilities. By improving airflow, enhancing worker comfort, and reducing energy costs, the project underscores the value of investing in innovative and sustainable technologies.

This success story serves as an example for other factories seeking to optimize their working environments and operational efficiency while maintaining sustainability goals.